Rollaway storage cart with collapsible legs

ABSTRACT

The present invention discloses a portable work station that provides a strong work surface combined with a significant volume of secure tool storage. The disclosed invention allows a single user to collapse, load, transport, unload, assemble and move the apparatus to a specific work area without assistance. Once at the designated work site, the apparatus of the present invention can be locked in place, preventing unwanted motion during use. Further, the disclosed invention provides an adjustable height work surface that includes the ability to transport large construction materials safely.

CROSS-REFERENCE TO RELATED APPLICATIONS

This case is a Continuation of U.S. Utility patent application Ser. No.14/708,456, filed May 11, 2015, the entire disclosure of which isincorporated herein by reference.

BRIEF DESCRIPTION

The subject of this invention relates generally to multi-purpose storagedevices. Specifically, the present invention provides two primaryfunctions: a portable work surface and storage for tools and materialsor other goods. Further, the apparatus is constructed such that a singleuser is able to load/unload the apparatus from and elevated surface, forexample, the bed of a pickup truck, the deck of a flatbed trailer or abench.

BACKGROUND OF THE INVENTION

Humans have worked with tools for millennia. Humans have also used worksurfaces for the same amount of time. Generally the tools and the worksurfaces are co-located such as in a workshop or factory, but from timeto time the need arises to accomplish work away from the location of thetools. When that occurs, both the tools and the work surface must be, atleast to some extent, portable. The alternative is to have separate setsof tools and work surfaces at one or more remote work sites. This ishighly inefficient.

Contemporarily many solutions exist separately. That is, there arenumerous examples of work surfaces or work stations that can becollapsed, carried to a remote worksite and then assembled. Some ofthese devices are small, but some are also sized to handle constructionlevel tasks. While some of these devices are simple “folding table” typedevices, others have multiple functions embedded, for example a set ofvise jaws to clamp a work item.

Also in existence are many examples of tool carriers and/or storagedevices. The classic tool box is an example, but modernly there are alarge number of devices that have wheels and handles capable of carryinga large number of tools. Some of these de vices even have a smallreinforced surface for standing or, conceivably, providing a small worksurface. This class of devices includes the ubiquitous two wheeled dollyused by delivery services and movers.

As noted just above, both portable work surfaces and tool carriersexist, thus it would make sense to combine the devices into a singleunit accomplishing both the need for a work surface and the need tostore the tools required to accomplish the work. Also as noted, thereare. examples of small sized devices which can both transport tools andbe. used as a small work surface, but these devices are sized such thatthe work surface is not practical for even mid-sized tasks and can onlycarry small tools. By combining the functions of a bench scale worksurface and a tool storage device capable of handling larger tools, auser could move about from site to site with only a-single-unit tomanage.

Making the above combination portable is also a logical step in theevolution of this type of device. However, at this time, while someexamples do exist, they exhibit numerous drawbacks which make themdifficult to use and less than optimum for the designated tasks. Theprimary drawbacks are size and ease of use. Many examples of portabletool storage devices may be found that include a work surface, butunfortunately the surface is neither large enough nor sturdy enough toallow a user to accomplish even simple on-site tasks involving large orheavy materials. A further drawback is the weight of the loaded device.In general, two people are required to load/unload this type of devicedue to both size and weight.

As a direct result, contemporary examples of combination work surfacetool storage devices arc difficult to use or too small to be practical.This is so because supposing that the device is large enough and strongenough to accomplish tasks involving large and/or heavy materials, it isdifficult, if not impossible, for a single user to easily move, lift,transport or set up. Given that the device is supposed to be portable,it must necessarily collapse into a size that is able to fit in the bedof a truck or store in the corner of a garage or on-site tool shed.

What would be desirable is a portable apparatus that pros ides a stable,strong work surface capable of holding large material well as providingsecure storage for a significant number of tools. What would beadditionally desirable is that this apparatus be capable of beingcollapsed, loaded into a work vehicle, transported, unloaded from thework vehicle, assembled and then moved to the specific work area by asingle user.

SUMMARY OF THE INVENTION

The present invention discloses a portable work station that provides astrong work surface combined with a significant volume of secure toolstorage. The disclosed invention allows a single user to collapse, load,transport, unload, assemble and move the apparatus to a specific workarea without assistance. Once at the designated work site, the apparatusof the present invention can be locked in place, preventing unwantedmotion during use. Further, the disclosed invention provides anadjustable height work surface that includes the ability to transportlarge construction materials safely.

The apparatus of the present invention consists of a rectangular volumeapproximately three feet wide by seven feet long with a depth ofapproximately eight inches. The top surface of the rectangular volume isattached to a first side such that the top may be opened or closed.Within the rectangular volume, and covered by the top are one or morecompartments for storing tools or materials. In a first embodiment thetop is a single surface. In a second embodiment the top surface is splitinto three separate pieces, each capable of being opened or closedindependently, and each with its own storage compartment.

Extending from the bottom surface of the rectangular volume are two setsof folding legs, one set located near the front surface and one set nearthe rear surface of the rectangular volume. Each set of folding legs hasa plurality of holes along its length to allow the work surface heightto be adjusted by a locating means. Each set of legs also has a set ofwheels at its extremity to allow the apparatus to be moved easily by asingle user. The wheels near the front surface of the rectangular volumeare fixed, while the wheels at the rear of the rectangular volume are ofthe swivel type to allow easy maneuvering by a single user. Lastly, eachof these sets of legs is collapsible such that in the closed state theydisappear into the underside of the rectangular volume allowing theapparatus to roll on a pair of stationary wheels mounted on theperimeter of the rectangular volume.

In operation, and supposing that the apparatus in sitting in the bed ofa vehicle, for example a pickup truck, a user pulls the unit using thepulling bar at the rear of the apparatus until the rear set of legsdrops down and locks in place using a locking means. The user continuesto pull the apparatus until the front set of legs drops and locks in asimilar manner. Once both sets of legs have dropped and locked; theapparatus is ready to be moved to the specific work location.

When the apparatus needs to be reloaded, the user pushes the unitagainst a transport surface, for example the bed of the pickup truck,while releasing the front leg locking means causing the front legs tocollapse into the frame. As the apparatus continues to be pushedforward, the rear leg locking means is released causing the rear legs tocollapse, allowing them to be pushed into the frame in the transportcondition. Once done, the rectangular volume now rolls on the stationaryset of wheels mounted to the rectangular volume until it is completelyloaded into the truck.

As well as the advantages discussed above, other advantages of thepresent invention are discussed below in conjunction with the drawingsand FIGS. attached.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1: is an overall view of the apparatus of the present invention.

FIG. 2A: describes the first step of loading the present invention intothe bed of a pickup truck.

FIG. 2B: describes the second step of loading the present invention intothe bed of a pickup truck.

FIG. 2C: describes the third step of loading the present invention intothe bed of a pickup

truck.

FIG. 2D: describes the fourth step of loading the present invention intothe bed of a pickup truck.

FIG. 3A: describes the fifth step of loading the present invention intothe bed of a pickup truck.

FIG. 3B: describes the sixth step of loading the present invention intothe bed of a pickup truck.

FIG. 3C: describes the completed loading the present invention into thebed of a pickup truck.

FIG. 4A: describes a first embodiment of the top surface of the presentinvention.

FIG. 4B: describes a second embodiment of the top surface of the presentinvention.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

As described briefly above, the apparatus of the present inventionprovides substantial improvement for the combination of worksurface/tool storage devices. FIG. 1 shows the apparatus of the presentinvention 100. The apparatus has a rectangular volume 106 comprised of afront surface, a rear surface a first side surface aid a second sidesurface. The rectangular volume has a bottom surface 107 as well as twointernal cross braces [not shown]. The two cross braces form threeseparate storage compartments 117 and 118 that are used for storage. Ina preferred embodiment, a top surface 110 is attached to one of thefirst side of the rectangular volume 106 such that it covers the storagecompartments and is capable of being locked to secure the contents ofthe storage compartments. In a second embodiment, the top surface isdivided into three separate parts allowing each of the storagecompartments to be accessed individually. Each section of the topsurface is suitably hinged to the rectangular volume in the same manneras the single piece top surface 110, but is not shown for clarity sincethis is well understood by those of skill in the art.

At the front of the rectangular volume a first set of roller wheels 111are attached. Approximately two thirds of the way from the front surfaceof the rectangular volume along the long sides of the rectangular volumea second set of roller wheels 112. Each of these sets of roller wheels111 and 112 are mounted to the rectangular volume of the apparatus insuch a way as to avoid interference during loading and unloading. Thecombination of these wheels function to allow the apparatus to be rolledeasily along a transport surface, for example the bed of a pickup truckor a flatbed trailer. At the rear end of the apparatus a handle bar 113is attached. The handle bar 113 has two functions: first, to allow auser to easily pull or push the apparatus into/out of transportvehicles, and second, to activate the latch mechanism which releases therear collapsing telescoping legs 130. Also on the rear of the apparatusare two latch buttons 114 that function to release the locking mechanismof the front collapsing telescoping legs 120. These latch buttons 114are positioned near the ends of the handle bar 113 within easy reach ofa user's thumbs.

Both sets of collapsing telescoping legs 120 and 130 have disposed alongtheir length height adjustment holes 122 and 132 respectively. Theheight adjustment holes 122/132 are used to allow the user to set theworking height of the top work surface 110. In a preferred embodimentthe height adjustment holes 122/132 are stabilized by a spring-loadeddetents. In a second embodiment the height adjustment holes 122/132 arcstabilized by a lynch pins. Since both of these methods are wellunderstood by those of skill in the art they are not shown in detail toaid in clarity; however, the lack of a detailed discussion is not meantto limit the scope of the invention. Further, numerous other means forstabilizing the height adjustment holes could be used without departingfrom the spirit of the invention.

Both sets of collapsing telescoping legs 120 and 130 have cross bracesto provide lateral stability. Gross braces 126 and 128 serve tostabilize the front set of collapsing telescoping legs 120, while crossbraces 136 and 138 serve to stabilize rear set of collapsing telescopinglegs 130. Although the preferred embodiment of the present invention hasa pair of cross braces on each set of collapsing telescoping legs, itwill be understood that more or fewer cross braces could be used withoutdeparting from the spirit of the invention.

The front set of collapsing telescoping legs 120 has a set of fixedwheels 125 attached to the ends. The rear collapsing telescoping legs130 have a set of swivel wheels 135 attached to the ends. Thecombination of these wheels 125 and 135 allow a user to easily move theapparatus about when the collapsing telescoping legs are in the deployedposition. In the collapsed state the wheels 125/135 disappear into therectangular volume of the apparatus as discussed below in detail inconjunction with FIGS. 2 and 3. The combination of the fixed wheels 125and the swivel wheels 135 allow a user to easily maneuver the apparatusof the present invention even when the top surface 110 is loaded withmaterial.

As well as the set of fixed wheels 125 attached to the ends, the frontset of collapsing telescoping legs 120 has a secondary loading wheel127. This secondary loading wheel 127 is located at the center of thecross brace 128 and serves to prevent the front set of collapsingtelescoping legs 120 from hitting the transport surface onto which theapparatus is being loaded, thereby preventing any damage to thatsurface. This is particularly important when loading the apparatus ofthe present invention into a pickup truck.

FIGS. 2 and 3 provide a discussion of the method of operation ofapparatus of the present invention. Starting with FIG. 2A, a user haspositioned the apparatus 100 at the rear of a pickup track 500 with thefront collapsing telescoping legs 120 touching the tailgate 510. At thistime the weight of the apparatus 100 is entirely supported by thecollapsing telescoping legs 120 and 130. Note that at this time thesecondary loading wheel 127 is in close proximity to the tailgate 510.such that any movement of the apparatus 100 toward the front of thepickup truck 500 will cause the secondary loading wheel 127 to contactthe tailgate 510. Note also at this time that the first set of wheels111, while located over the tailgate 510, have not yet taken up theweight of the apparatus 100.

FIG. 2B details the release of the front leg locking mechanism 129 bydepressing the latch buttons 114 at the rear of the apparatus 100 ofFIG. 2A. By pushing the latch buttons 114 in direction A, the lockingmechanism 129 is released allowing the front collapsing telescoping legs120 to rotate upwards into the rectangular volume of the apparatus 100of FIG. 2A. At this time the weight of the apparatus 100 is taken up bythe first set of roller wheels 111 of FIG. 2A. Also at this time thesecondary loading wheel 127 [FIG. 2A] has contacted the tailgate 510 ofpickup truck 500 such that the set of collapsing telescoping legs 120never touches the tailgate 510. It is important to note that at no timeduring the loading/unloading of the apparatus does the user bear any ofthe weight.

Looking now at FIG. 2C, the user has begun pushing the apparatus 100into the pickup truck 500 in direction B using the pull bar 113 whilemaintaining the depression of the latch buttons 114 in direction A. Asthe front collapsing telescoping legs 120 pivot in direction C, some ofthe weight of the apparatus 100 is transferred to the first set ofroller wheels 111 which now rest on the tailgate 510. In FIG. 2D theapparatus of the present invention has moved into the pickup track bed515 in direction E a sufficient distance to allow the front collapsingtelescoping legs 120 to disappear Into the rectangular volume. At thistime the second set of roller wheels 112 attached to the rectangularvolume are positioned over the tailgate 510 and the rear collapsingtelescoping legs 130 are in contact with the tailgate 510. The user nowpushes the pull bar 113 downward in direction D releasing the latchingmechanism 139 for the rear collapsing telescoping legs 130 allowing therear collapsing telescoping legs 130 to rotate upwards.

Turning now to FIG. 3A, the user has continued to urge the apparatus 100further into the pickup truck 500 in direction E. Since the pull bar 113has been pushed in direction B and remains there, rear collapsingtelescoping legs 130 rotate upwards in direction F toward therectangular volume of the apparatus 100. At this time the fell weight ofthe apparatus 100 is transferred from the rear collapsing telescopinglegs 130 to the tailgate 510 via the second set of roller wheels 112.Again it is important to note that at no time is any of the weight ofthe apparatus 100 borne by the user. In FIG. 3B the user has pushed theapparatus 100 further into the bed of the pickup truck 515 in directionE such that the rear collapsing telescoping legs 130 are now parallel tothe rectangular volume. At this point the user will push the rearcollapsing telescoping legs 130 in direction G until they disappear intothe rectangular volume of the apparatus. FIG. 3C shows the apparatus 100fully inserted into the pickup truck 500 and the rear collapsingtelescoping legs 130 placed entirely within the rectangular volume. Atthis point in time the apparatus 100 is ready for transport.

Note that while a pickup truck was described for this process it isexemplary only and in not meant as a limitation on the scope of theinvention. For example, the apparatus could just as easily be loadedonto a flatbed trailer or a stationary work bench.

Referring now to FIG. 4, two embodiments of the present invention areshown. FIG. 4A shows the preferred embodiment of the apparatus 100 ofthe present invention. In this embodiment a single top surface 110 isused to form the top work surface to covering all three of the storagecompartments 117 and 118. The top surface 110 has a lock that allows thecontents of the compartments 117 and 118 to be secured. Note that thelocking mechanism is well understood by those of skill in the art and isnot shown for clarity; however, the lack of detailed discussion of thelocking mechanism should not be considered as a limitation oft the scopeof the invention.

In FIG. 4B a second embodiment of the apparatus of the present inventionis shown. This second embodiment has the same three separate storagecompartments 117 and 118, but rather than a single cover, three separatetop surfaces 110A, 110B and 110C are shown. In this embodiment, each ofthe separate top surfaces 110A, 110B and 110C operate independently butform a single fop working surface when closed. Each of the top surfaces110A, 110B and 110C are also capable of being separately locked therebyproviding security for the items stored in the storage compartments 117and 118. As with the first embodiment described above the lockingmechanism is well understood by those of skill in the art and is notshown for clarity; however, the lack of detailed discussion of thelocking mechanism should not be considered as a limitation on the scopeof the invention.

One advantage of the present invention is the ability of a single userto load/unload a large portable work surface capable of storing toolsand moving materials. This is accomplished through the use of locking,collapsing telescoping legs that disappear into a rectangular volume.

A second advantage of the present invention is that it provides securestorage for tools and materials. The apparatus of the present inventionhas at least two embodiments, each with the capability to securely storetools and materials.

A third advantage of the present invention is the ability to movematerials safely about a work site. This is accomplished through thestabilized collapsible telescoping legs and associated cross bracing.

A fourth advantage of the present invention is that the height of thetop surface may be adjusted to accommodate a variety of work sitesituations. Each of the sets of collapsing telescoping legs of theapparatus has a series of holes disposed along its long axis. Theseholes use a locating means to lock the collapsing telescoping legs at aspecific height

A fifth advantage of the present invention is that at no time during theloading/unloading process does the user bear any of the weight of theapparatus. This is accomplished via the two sets of rectangular volumemounted wheels. Thus even if the apparatus is loaded with materials, theuser never bears any of the weight significantly improving safety.

1. A mobile work bench and storage apparatus comprising: a rectangularbody having a bottom surface and an opposing top surface and a. frontsurface and an opposing back surface and comprising a. first set ofroller wheels fixably mounted to said bottom surface in close proximityto said front surface and a second set of roller wheels fixably mountedto said bottom surface between said first set of roller wheels and saidback surface; at least one closeable storage compartment disposed withinsaid rectangular body; front legs hingedly attached to said rectangularbody at said front surface and having a front latch mechanism operableto. lock said set of front legs in a locked position; and rear legshingedly attached to said rectangular body at said rear surface andhaving a rear latch mechanism operable to lock said set of rear legs ina locked position; wherein when said apparatus is being pulled from atransport surface in a transport condition, said rear legs pivotdownward until said rear legs are disposed in said locked position andsaid rear latch mechanism locks said rear legs in said locked position;wherein when said apparatus is further pulled from said transportsurface, said front legs pivot downward until said front legs aredisposed m said locked position and said front latch mechanism lockssaid front legs in said locked position; and wherein when said frontlegs are locked in said locked position and said rear legs are locked insaid locked position, said front legs and said rear legs support saidrectangular body.
 2. The mobile work bench and storage apparatus ofclaim 1, further comprising a handle attached to said rear surface andconfigured to pull said apparatus from a transport surface in atransport condition.
 3. The mobile work bench and storage apparatus ofclaim 2, wherein said handle is operable to control said rear latchmechanism.
 4. The mobile work bench and storage apparatus of claim 1,further comprising a set of latch buttons operable to control said frontlatch mechanism.
 5. The mobile work bench and storage apparatus of claim4, wherein said set of latch buttons comprises two latch buttonsdisposed at opposing ends of said rear surface.
 6. The mobile work benchand storage apparatus of claim 1, wherein each closeable storagecompartment in said at least one closeable storage compartment iscloseable via a section cover hingedly attached to said rectangularbody.
 7. The mobile work bench and storage apparatus of claim 1, whereinsaid front legs comprise two opposing collapsible telescoping frontlegs.
 8. The mobile work bench and storage apparatus of claim 7, whereineach of said two opposing collapsible telescoping front legs comprise afront outer fixed leg portion and a front inner telescoping leg portion.9. The mobile work bench and storage apparatus of claim 8, wherein saidfront inner telescoping leg portion comprises a plurality of frontmating height adjustment holes.
 10. The mobile work bench and storageapparatus of claim 9, wherein said front mating height adjustment holesare fixed in place by spring loaded detents.
 11. The mobile work benchand storage apparatus of claim 8, wherein each of said front innertelescoping leg portions comprises a fixed wheel disposed at a distalend thereof.
 12. The mobile work bench and storage apparatus of claim 1,further comprising a secondary loading wheel disposed in the center ofsaid front legs.
 13. The mobile work bench and storage apparatus ofclaim 1, wherein said rear legs comprise two opposing collapsibletelescoping rear legs.
 14. The mobile work bench and storage apparatusof claim 13, wherein each of said two opposing collapsible telescopingrear legs comprise a rear outer fixed leg portion and a rear innertelescoping leg portion.
 15. The mobile work bench and storage apparatusof claim 14, wherein said rear inner telescoping leg portion comprises aplurality of rear mating height adjustment holes.
 16. The mobile workbench and storage apparatus of claim 15, wherein said rear mating heightadjustment holes are fixed in place by spring loaded detents.
 17. Themobile-work bench and storage apparatus of claim 14, wherein each ofsaid rear inner telescoping leg portions comprises a rotatable wheeldisposed at a distal end thereof.
 18. The mobile work bench and storageapparatus of claim 1, wherein said at least one closeable storagecompartment disposed within said rectangular body comprises threeseparately closeable storage compartments disposed within saidrectangular body.
 19. The mobile work bench and storage apparatus ofclaim 1, wherein when said apparatus is in said transport condition,said front legs and said rear legs are generally parallel to the majorplane of said rectangular body.
 20. The mobile work bench and storageapparatus of claim 1, wherein when said apparatus is in said transportcondition, said front legs and said rear legs are disposed within saidrectangular body.